Sizing Machine for Textile Industry

Features of SutexMach Sizing Machine for Textile Industry

• The four roller horizontal linkage slury tankrepresents an advanced structural fom, with efiaent and stable sizing.
• Feeding tension, using tension sensor closed-loop control method to achieve constant tension.
• The slurry tank transmissin adopts a chain free direct connection method, which is efficient, smooth and has a low failure rate.
• The tensionin the dry area remains constant and is controlled by a weighing sensor.
• There is a passable coridor in the dry area for easy operation and inspection.
• Modular drying room design, reasonable selection of materials to form a stable drying room body.
• There are two weighing sensors on each side of the head stock for constant tension winding,which is more aocurate and reliable.
• The disc gearbox is connected to the motor belt for stable and efficient transmission.
• The integrated structure design of the electrical box and the head stock is more reliable anti-interference.

Warp Beam Creel Technical Configuration

• Double-layer H-type structure, with 1 set of warp beam stand accommodating 4 warp beams.
• Total capacity: 28 warp beams.
• Warp beam flange diameter: Φ1000 mm.
• Compatible warper beam width: 2400 mm.
• Walkway platforms made of checkered steel plates, with anti-corrosion powder coating.
• Japanese SMC electro-pneumatic proportional valves for controlling unwinding tension.
• Braking tension system: Cylinder + brake block mechanism.
• Warp beam frame constructed from 150mm × 100mm rectangular steel tubes.
• Warp beam support structure: Built-in oil-impregnated lead screw drive.
• Stainless steel guide rollers, with externally mounted self-aligning bearings.

Sizing Box Technical Configuration

• Stainless steel sizing through with working width: 2400 mm.

Main sizing through capacity: 300L.

Auxiliary sizing through capacity: 280L.

• Drive System of sizing box

1.Sizing roller: Driven by a Germany NORD-brand 5.5 kW frequency-controlled geared motor, with an integrated Kübler encoder.

2. Feed roller: Driven by a Germany NORD-brand 5.5 kW frequency-controlledgearedmotor, with an integrated Kübler encoder.

• Construction of sizing box

Side panels: 5mm stainless steel (SUS304).

Sizing box body: 2.5mm stainless steel (SUS304).

• Sizing Method & Roller Structure

1.Sizing roller: Steel core, precision-ground stainless steel surface cladding.

2.Low-pressure squeezing roller (rear): Steel core, imported smooth rubber covering, hardness 78°±2 (Shore A).

3.High-pressure squeezing roller (front): Center-supported high-pressure steel core, imported smooth rubber covering, hardness 78°±2 (Shore A).

4.Immersion roller: Steel core, imported smooth rubber covering, hardness 72°±2 (Shore A).

• Squeezing Pressure System & Parameters

1.High-pressureroller: 0–50 kN, pressureauto-adjusts linearly with machine speed.

2.Low-pressureroller: 0–35 kN, dualpneumatic cylinder pressurization, manually adjustable via pressure regulator (stepless control).

3.Immersion roller: 0–15 kN, dual pneumatic cylinder pressurization, manually adjustable via pressure regulator (stepless control).

• Sizing box Structural Design:

1.Integrated main and auxiliary trough design, featuringforwardstarch flow feed and waterfall-style overflow return.

2.35mmsteel plate frame, treated with shot blasting, galvanization, powdercoating, and painting for durability and corrosion resistance.

3.2mmstainlesssteel (SUS304) powder-coated protective cover installed on the frame exterior.

4.Two sets ofcheckered steel walkway platforms(front/rear), with anti-corrosion powder coating.

5.Auxiliary trough: Equipped with large-size filter screens toensure highflow capacity and filtration efficiency. Submerged screen design prevents pore clogging due to starch cooling.

6.Auxiliary trough positioned near the machine head for easy operation and cleaning

7.Main trough liquid level adjustment: Flip-platestructureallows customizable liquid height, reducing dead zones and improving accessibility.

8.Each trough unit includes a dual wet-splitting device (coolant-compatible).

• Sizing Liquor Circulation

1.Automatic level control with pneumatic valve for starchreplenishment.Supply and circulation pipes: 1.5-inch diameter, stainless steel (SUS304).

2.Stainlesssteelcirculation pump with independent motor drive. Flow rate: 55 L/min. Pump head: Fully constructed of stainless steel (SUS304).

3.Sizing liquor circulation and return piping connections(user connectsreturn line for pump circulation). All starch pipes made of stainless steel (SUS304).

• Heating System of sizing box

1.Main sizing trough: Directsteam heating system with1x stainless steel manual steam control valve and 2x stainless steel direct heating pipes.

2.Auxiliary sizing trough: Direct steam heating systemwith1x stainless steel manual steam control valve and 1x stainless steel direct heating pipe.

3.Temperaturecontrolsystem: 1x DN20 stainless steel pneumatic steam control valve. 1x PT100 temperature sensor.

Remote automatic temperature control module – maintains set temperature (adjustable via touchscreen).

• Additional Features

Two wet-splitting rods between sizing trough and drying chamber, each with independent motor drive.

Drying Chamber Technical Configuration

• Horizontal Elevated Structure Design

1.TwoPre-DryingUnits equipped with 4 stainless steel drying cylinders (Ø800-2400mm) Cylinder wall thickness: ≥3mm, Working pressure: ≤0.6MPa, All pre-drying cylinders coated with PTFE (Teflon) anti-stick layer

2.OneMainDrying Unit equipped with 10 stainless steel drying cylinders (Ø800-2400mm)

Cylinder wall thickness: ≥3mm,Working pressure: ≤0.6MPa, 6 uncoated cylinders + 4 PTFE-coated cylinders

• Drying Chamber Drive System

1.Pre-dryingCylindersDrive: Transmission: Dual 6-pitch double-strand chains with 4×45# cast steel sprockets, Drive motor: NORD brand variable frequency speed reduction motor, Motor  power: 4 kW

2.Main Drying Cylinders Drive:Transmission:Single6-pitch double-strand chain with 4×45# cast steel sprockets, Drive motor: NORD brand variable frequency speed reduction motor, Motor power: 11 kW

• Drying Cylinder Temperature Control System

1.Temperature Control Configuration: 6 setsoftemperature control systems total, 2 sets for main drying cylinders, 4 sets for pre-drying cylinders, Target values set via touchscreen at machine head.

2.Remote temperature control modules regulate pneumatic valves for precise temperatureadjustment.

• Stainless Steel Steam Hood

Structure Type: Direct exhaust (straight-through ventilation design)

Material: Full stainless steel construction

Exhaust Fan Specifications (3 units supplied):, Model: FJ60-2.2KW-4, Housing: 2mm thick stainless steel, External Diameter: 600mm, Motor Power: 2.2kW ,Impeller: Anti-corrosion

stainless steel blades

Note: Exhaust ducting (connecting piping beyond the fans) to be provided by the user

• Drying Cylinder Support Structure

Vertical Columns: Fabricated from square steel tubing

Horizontal Beams: Fabricated from square steel tubing

Surface Treatment: Full anti-corrosion coating applied to entire frame

Machine Head Technical Configuration

• Main Technical Parameters

• Warp Beam Winding Drive System
• Drive Type: Variable Frequency Control,Winding motor power 37kw
• Connection : Direct-coupled to reduction gearbox
• Traction Drive Type: Variable Frequency Speed Reduction Motor Power: 11 kW
• Reed Comb : 27 Teeth
• Main Lease Rods 28  pcs (Φ38mm）, Secondary Lease Rods 28 pcs (Φ25mm）
• The tension roller is used to detect the winding tension, and the controller achieves constant tension winding of the warp yarn
• Displays parameters such as length and elongation rate. Allows setting different winding diameters, with real-time display of the current diameter
• The reed frame is a fully enclosed product made of aluminum alloy. The left-right movement of the reed teeth is driven by a dedicated micro gear motor, while the up-down motion is mechanically actuated, varying linearly with the machine speed
• Pneumatic beam lifting/lowering device, equipped with a rapid explosive-support system to minimize beam mounting time
• Adjustable beam support positioning device for precise control of the beam location
• Mobile cart structure with motorized adjustment of the head width
• Equipped with a dual-roller side yarn pressing device, featuring pneumatic pressure application
• Integrated waxing device with drying chamber, featuring a pre-melting device, independently driven by a variable-frequency motor for adjustable waxing speed
• The machine head’s main wall panel is constructed with 35mm steel plate, while the head cover is made of 2mm steel plate
• Operations including beat-up, weaving beam lifting/lowering, weaving beam  pressure, expandable reed raising/lowering, and measuring roller pressure are pneumatically controlled