Client Background

Our client, a textile enterprise based in Bangladesh, is currently undergoing an expansion and upgrading phase. They required advanced Textile warping machinery to handle high-capacity loom preparation and placed an order for the following key equipment:

  • 3 sets of Ball Warping Machine (2000mm × 1000mm)

  • 8 sets of Long Chain Beamer (LCB) systems

  • A complete Long Chain Beamer (LCB) solution

  • Warping and Sizing equipment with the following technical parameters:

    • Warping: Creel capacity 1024, Beam Diameter 1000mm, Working width 2400mm, Pitch 260 x 280mm

    • Sizing: Creel 32 beams, Width 2400mm, Double Dip/Double Nip, Showering system, 2 size boxes, Sizing Head 4.2m, Sized Beam Diameter 1100mm, Capability to size beams from 190cm looms to 360cm looms.

LAYOUT BALL WARPING MACHINE 01 11zon11

Client’s Requirements and Challenges

  1. High Capacity and Large Width

    • The client required 3 Ball Warping Machines with specifications of 2000mm × 1000mm to handle large-width textile preparation needs for high-capacity looms.

    • They wanted to support working widths of up to 2400mm or larger looms.

  2. Compatibility and Flexibility

    • The Ball warping process and the Sizing system needed to be compatible with both 190cm and 360cm loom beams, as the client’s products varied in specifications.

    • Emphasis on Double Dip/Double Nip and the showering system to match the specific sizing process required by the client.

  3. Complete System Integration with High Automation

    • The client wanted a fully integrated solution that combined the Ball warping process and Sizing processes, optimized for seamless operation with LCB systems.

    • They requested detailed video demonstrations and technical documents for installation, space requirements, operation flow, and output capacity.

  4. Service and Delivery Timeline

    • With the client being based in Bangladesh, there were considerations for international logistics, on-site installation, and post-sale support.

    • They requested a quick turnaround on pricing documents, especially for the Long Chain Beamer (8 sets).

Solution Design and Customization Highlights

SutexMach proposed the following solution tailored to the client’s needs:

  • Ball Warping Machines (2000mm × 1000mm): Custom-designed creel structures, tension control systems, and efficient winding capabilities to ensure smooth, consistent beam formation. As a Ball Warping Machine Manufacturer, we ensure the highest precision and reliability for every machine.

  • Long Chain Beamer (LCB) Systems: Designed for 8 sets, utilizing a modular approach with precise chain beam transmission, adaptable to large-width beams.

  • Integrated Warping and Sizing System:

    • Equipped with a creel capacity of 1024, beam diameter of 1000mm, working width of 2400mm, and pitch of 260 × 280mm.

    • The sizing section features 32 beam creels, a double dip/double nip system, showering system, two size boxes, a 4.2m sizing head, and can accommodate beams from 190cm to 360cm looms.

  • Video Demonstrations and Documentation: Based on the client’s request, we provided video links showcasing the operation of our High-speed warping machine and detailed technical manuals, installation guidelines, spare parts list, and pricing details.

  • Comprehensive Service and Support: This includes international transportation, on-site installation, operator training, remote troubleshooting, and after-sales support.

  • Pricing Breakdown: A dedicated pricing document was created for the Long Chain Beamer (8 sets), simplifying the client’s internal approval process.

Implementation Results and Client Benefits

  • The equipment was shipped on time and successfully arrived at the client’s facility in Bangladesh.

  • Our technical team assisted with the installation and provided on-site training for the client’s operators.

  • The client experienced significant improvements in their textile preparation process:

    • Warping Precision: Enhanced winding precision, reducing thread breakage and fabric defects. The Intelligent warping system ensured consistent results.

    • Large-Width Support: Seamlessly transitioned from 190cm to 360cm loom beams, enabling the client to work with wider textile formats.

    • Increased Automation: The automated system reduced manual interventions, minimized downtime, and improved operational efficiency.

  • The client reported that the solution provided a solid technological foundation for expanding their product range and enhancing market competitiveness.

Client Testimonial and Future Outlook

The client stated:
“We appreciate SutexMach’s professional response. The detailed videos and clear quotation helped us make the decision quickly.”
Looking ahead, the client is considering expanding the system by adding finishing processes and automated logistics systems. As One-Stop Solution Provider Of Intelligent Textile Machinery, SutexMach is committed to providing further support for future upgrades and exploring advanced smart textile manufacturing solutions with the client.

Why Choose SutexMach?

  • Over 30 years of experience in textile machinery research, development, and manufacturing.

  • Expertise in customized solutions: On-site measurement, solution adjustments, and production process adaptation.

  • Strong global service network, ensuring comprehensive support for international clients.

  • Proven track record in delivering turnkey solutions for textile manufacturers, providing end-to-end support from installation to training.

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