Client Background

The client is a well-established textile company in Pakistan, specializing in the production of high-quality textile products. The company has a long history in the textile industry and holds a significant market position locally.

Client Requirements

The client required a customized sizing machine with the following technical specifications:

  • Working Head Width: 4.0 meters and 2.4 meters

  • Size Boxes: 2 size boxes with double dip and double nip functionality

  • Drying Cylinders: 14-16 drying cylinders to dry 20,000 kg of yarn in 24 hours at a speed of 125 meters per minute

  • Warp Beam Creels: 28 warp beam creels or 7 sets of 4 warp beams running

  • Headstock Roll Diameter: 4.0 meters headstock roll to handle 1250 mm weaving/sized beam diameter

Client’s Detailed Response


The client provided more specific requirements to help refine the machine specifications:

  1. Size Boxes: 2 units, with double dip and double nip.

  2. Drying Cylinders: 14-16 drying cylinders required to process 20,000 kg of yarn in 24 hours, with a speed of 125 meters per minute.

  3. Warp Beam Creels: 7 sets of 4 warp beams each, totaling 28 beams.

  4. Headstock Roll Diameter: 4.0 meters headstock roll to accommodate a 1250 mm weaving or sized beam diameter.

SutexMach’s Customized Solution


In response to the client’s needs, SutexMach provided the following solution:

  • Customized Size Boxes: Two size boxes, equipped with double dip and double nip functionality to ensure optimal yarn sizing.

  • Efficient Drying System: Designed 14-16 drying cylinders to efficiently process 20,000 kg of yarn within 24 hours.

  • Large-Scale Warp Beam Creel Setup: Provided 7 sets of 4 warp beams per set, for a total of 28 warp beams, to meet the client’s large-scale production requirements.

  • Compatible Headstock Roll Design: Supplied a 4.0 meters headstock roll to accommodate the 1250 mm weaving/sized beam diameter.

Project Execution and Results


After detailed communication and adjustments, SutexMach successfully delivered and installed the customized sizing machine, helping the client increase production efficiency, optimize yarn sizing and drying processes, and ensure higher product quality with reduced energy consumption.

Client Feedback


The client was highly satisfied with the customized solution provided by SutexMach, particularly in terms of the sizing quality and production efficiency. They found the machine’s high performance and stability to exceed their expectations. Additionally, the technical support and after-sales services provided by SutexMach were highly praised, further enhancing the client’s competitiveness in the textile industry.

Conclusion


SutexMach remains committed to providing efficient, energy-saving textile machinery solutions for clients worldwide. With years of technical expertise and research capabilities, SutexMach is able to offer tailored solutions to meet the specific needs of its clients. This case highlights SutexMach’s ability to provide a high-performance sizing machine system for the client, reinforcing the company’s leadership position in the global market.

Drying Chamber

Drying Chamber

Machine Head 2 11zon

Machine Head

Sizing Machine Box 3 11zon

Sizing Machine Box

Warp Beam Creel 4 11zon

Warp Beam Creel